The Perfect Unicore

What makes a perfectly formed Unicore?

  • Dimensions correct and within tolerance.
  • Fold Angle correct.
  • Faces meet without overlap or gap
  • Legs straight
  • Corners Nest exactly.
  • No Mismatched laminations.
  • Correct "Tightness".
  • Strip not be wavy, cambered or deformed.
  • Legs must not be twisted, core must sit flat.
  • Cut edge burr acceptable.
  • We will discuss each of these in turn.

So what does a bad core look like?



What does a bad core look like? PDF Print E-mail

Here is a shot of a badly formed core....

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Correct Dimensions PDF Print E-mail

The dimensions of the core must be correct and within tolerance

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Fold Angle PDF Print E-mail

Fold Angle must be correct

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No Gap Face PDF Print E-mail
The face of the core is where laminations meet. In an ideal core there is no gap at this point.
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Straight Legs PDF Print E-mail

The legs should be straight or bowed out slightly, never inwards

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Nested Folds PDF Print E-mail

The folds making up the corners must nest exactly with each other

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No Mismatched Laminations PDF Print E-mail

There must not be any mismatched laminations

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Tightness Factor PDF Print E-mail

The core must be the correct tightness

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Strip must not be wavy, cambered or deformed PDF Print E-mail

FACT: Bad quality strip will make bad quality cores. Customers will complain!

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The core must sit flat PDF Print E-mail

The legs of the core must not be twisted, the core must sit flat

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The cut edge burr must be acceptable PDF Print E-mail

Burr on the cut edge is an important consideration when making Unicores.

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