- World leader in it's field.
- Deployed in over 30 Countries!
- Out sells direct competition by 10 to 1!
- Modern, yet mature method of high or low volume manufacturing. Developed in 1997.
- Combines the high efficiency of a “wound type” core with the cost and production benefits of laminations.
Each Unicore lamination is fully formed by the Unicore machine. The operator stacks these laminations to form the core. The core may be used to build a transformer immediately, without any further processing. For the lowest core loss, the Unicore should be annealed. In short the benefits are: - Better quality cores - each lamination formed to high accuracy
- Easy Assembly
- No cutting, grinding, squishing
- Tooling Free - instantly make any size or type of core no mandrels or jigs needed, sizes are quickly entered
- Flexibility of core sizes and types - designers have options to reduce costs and increase customer's satisfaction.
- Small shop floor requirements
- Repeatable
- The manufacturing process requires reduced space, consumables, inventories, labour and maintenance.
- Low loss, low magnetising current, better regulation
- Low machine costs (acquisition and maintenance)
- Less core mass - less copper mass - for equivalent C, E core performance, less shipping costs
- Price Competitive
- Various core types and faces for reduced cost. Lower grades of GOSS or un-annealed cores may be supplied to reduce core cost.
- Short lead times and reduced inventories are possible due to rapid production methods.
The articles below investigate each of these benefits in detail.
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UNICORE Gets You In The Door |
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It's true! UNICORE opens doors to international business opportunities. |
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How to assemble a UNICORE Transformer |
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In this video Shawn shows us how to assemble a 3 phase DUO UNICORE based transformer. No - he doesn't work this fast in real life!
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How to dissassemble a Unicore Transformer |
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In this video Shawn shows us how easy it is to dissassemble a UNICORE based transformer to replace the coil and bobbin assemblies
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A core or transformer manufacturer needs to be able to make good quality cores EVERY time. We know - we sell cores! We designed the Unicore and the Unicore Machine for our own use - year's ago. Now your core business can benefit from our time tested technology. |
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Engineers know that if you make component parts accurately, they will assemble easily every time. The Unicore Machine builds parts accurate to the micron, every time.Thats why UNICOREs fit together perfectly and why they are repeatable. |
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Unicore Design Parameters - General Purpose Transformers |
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Optimum dimensions for a Unicore are similar to the old Scrapless Lamination. |
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Low loss cores lead to better economics for every one in today's energy conscious world. |
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You can see all the other benefits of Unicore technology, these all add up to make the most price-competitive core making technology. How does Unicore save you money? |
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Unicore technology offers a range of core faces and core options. |
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Reliability in any product comes from sound engineering design, quality components, and error free assembly. |
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